SCRAP REDUCTION

Minimize rework and deviations

YELLOW BELT

 

Scrap and deviations cost money and jeopardize delivery. Build on our proven approach to improve more effectively. This is guidance for those who drive the improvement and know-how for those who are supposed to support initiatives.​

 

 

CORE FACTS

 6h of eLearnings
 

 4h of online Instructor-led training

 

 Hand in example of your work
 

 Certification as Yellow Belt
 

A course building on 100% digital learning, and on solving a case study. You will be discussing your challenges in a group. You will learn to apply new skills to work more systematically. ​

LOOK INSIDE ELEARNING  

TRAINING CONTENTS​

 

CONTENTS OF ELEARNINGS

 

  • How to reduce scrap: Approach overview​

  • Set up the project ​

  • Business case​

  • Scope the relevant processes​

  • Visualize your scrap​

  • Systematic problem solving and DMAIC​

  • Root cause analysis​

  • Understand how variation causes scrap​

  • Is your scrap generated by special or by common cause​s

  • Process capability​

  • Poka Yoke - fight human error​

  • Improve working on technical processes  ​

 

INSTRUCTOR-LED TRAINING

 

  • In a group of 5-10 people
  • Simulation: Visit our Bike Factory and solve a practical case together with your team
  • Reduce scrap following our approach
  • Exchange of experiences 
  • Discuss your challenges and get practical instructions

 

EXAMPLE OF YOUR WORK

 

Applying your capabilities in your work environment ensures sustainable training results. For this reason, we ask you to hand in some screenshots or slides proving that you have applied the methods and approaches.

INFO ON THE COURSE​

 

  • First, you acquire the knowledge and skills with interactive, practice-oriented eLearning – at your own pace and when it suits you best.  You will receive digital access to our Learning Management System.​

  • The application training in the group will be led by an experienced trainer and consultant from oConsulting.

  • This is about concrete case studies, this is about practice.

  • Exchange of experiences, personal feedback and initial on-the-job coaching are important to us. ​

  • Contact us to discuss your requirements and ideas.​

  • You decide for one of our open training session, or we will set a date for the group training session together.​

  • The trainings with instructor take place in groups. We set dates together. 

  • For the eLearning courses you get access to our LMS (Learning Management System). Alternatively, we also offer licenses for complete courses, which we can adapt to your requirements

  • Our consulting colleagues from oConsulting will be happy to coach and support you in your improvement projects based on their practical experience. 

  • We look forward to your feedback, your suggestions and, of course, discussions on the topics.

Get in contact 
 

 

 

 

 

 

 

Martin is a passionate consultant, leadership & Black Belt trainer at oConsulting bringing more than 15 years of practical experience to the table. He is not only familiar with production environment, leadership challenges and improvement projects, but also a great storyteller.
Martin Esser
Martin Esser
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UPCOMING SESSIONS

All events⟶
YELLOW BELT SCRAP REDUCTION

Scrap Reduction

Language: English

Methodical foundation and systematic approach to sustainably reduce scrap and deviations. Application training based on self-determined eLearning modules with room for sharing experiences and lots of inspiration from our consulting practice.

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06
May
14:00 - 18:00
CET
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YELLOW BELT

World Class Business Processes

Language: English

As teams and businesses are growing, processes get more complex. It's your mission to simplify business processes by building on Lean, visualization, and perhaps digitalization? This course is perfect for you. Application training is based on self-determined eLearning modules with room for sharing experiences and lots of inspiration from our consulting practice.

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22
January
14:00 - 18:00
CET
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YELLOW BELT

Problem Solving

Language: German

Solving a problem systematically means getting rid of it forever. Anchor the principles in your company culture by building the competencies. Application training based on self-determined eLearning modules with room for sharing experiences and lots of inspiration from our consulting practice.

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30
January
14:00 - 18:00
CET
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GREEN BELT

Green Belt EN 2025

Language: English

Through our consulting business we know how to successfully implement Lean Six Sigma practically and how to avoid common pitfalls. Learn to work with tools most effectively. 

Benefit from:

  • Return on Investment through improvement projects > 1:8
  • Small groups with less than 13 participants to enable fruitful exchange and discussion
  • Large collection of Online Courses & Lean Six Sigma templates

Our offering in a nutshell:

  • 2 days e-learning through our online self-paced training modules (meet our fun trainer o’Peep, decide when to learn)
  • 8 days instructor-led training sessions (virtual classroom)
  • Cost per participant: € 4’590 (in case there is just one participant from your company), € 4’150 for 2 people. Reach out to us for more details.
  • 8-10h individual expert coachings online at € 1350 per participant

Find more information

10
February
13:30 - 17:30
CET
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EXPERT TRAINING​

Practical Data Analysis EN March

You will learn statistical basics and become an expert for stable processes and process control, for statistical data analysis, for process capability, and for practically working with cpk and ppk values. You will support your organization work more effectively with data.​


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13
March
13:30 - 17:30
CET
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GREEN BELT WITH FOCUS ON LEAN​

Green belts with lean focus EN 2025

This course is aimed at everyone who drives organizations getting leaner and more profitable. This Green Belt course is about good metrics, Lean tools, Kaizen facilitation, digital lean, performance talks/shopfloor management & Lean leadership, and visual management for more productivity.​​

Benefit from:

  • Return on Investment through improvement projects > 1:8
  • Small groups with less than 13 participants to enable fruitful exchange and discussion
  • Large collection of Online Courses & Lean templates

Our offering in a nutshell:

  • 2 days e-learning through our online self-paced training modules (meet our fun trainer o’Peep, decide when to learn)
  • 8 days instructor-led training sessions (virtual classroom)
  • Cost per participant: € 4’590 (in case there is just one participant from your company), € 4’150 for 2 people. Reach out to us for more details.
  • 8-10h individual expert coachings online at € 1350 per participant

What you need:

  • A Green Belt Project
  • A coach for your project

Find more information on GB Trainings in LSS

07
April
13:30 - 17:30
CET
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GREEN BELT

Green belt DE 2025

Through our consulting business we know how to successfully implement Lean Six Sigma practically and how to avoid common pitfalls. Learn to work with tools most effectively. 

Benefit from:

  • Return on Investment through improvement projects > 1:8
  • Small groups with less than 13 participants to enable fruitful exchange and discussion
  • Large collection of Online Courses & Lean Six Sigma templates

Our offering in a nutshell:

  • 2 days e-learning through our online self-paced training modules (meet our fun trainer o’Peep, decide when to learn)
  • 8 days instructor-led training sessions (virtual classroom)
  • Cost per participant: € 4’590 (in case there is just one participant from your company), € 4’150 for 2 people. Reach out to us for more details.
  • 8-10h individual expert coachings online at € 1350 per participant

Find more information

07
April
08:00 - 12:00
CET
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YELLOW BELT

Lean Champion

Language: German

A selection of Lean Methods to support process improvement: for lower costs, faster Throughput Times, and higher productivity.​ Application training based on self-determined eLearning modules with room for sharing experiences and lots of inspiration from our consulting practice.

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15
April
14:00 - 18:00
CET
Find Dates And Register
GREEN BELT

Green Belt EN 2025

Language: English

Through our consulting business we know how to successfully implement Lean Six Sigma practically and how to avoid common pitfalls. Learn to work with tools most effectively. 

Benefit from:

  • Return on Investment through improvement projects > 1:8
  • Small groups with less than 13 participants to enable fruitful exchange and discussion
  • Large collection of Online Courses & Lean Six Sigma templates

Our offering in a nutshell:

  • 2 days e-learning through our online self-paced training modules (meet our fun trainer o’Peep, decide when to learn)
  • 8 days instructor-led training sessions (virtual classroom)
  • Cost per participant: € 4’590 (in case there is just one participant from your company), € 4’150 for 2 people. Reach out to us for more details.
  • 8-10h individual expert coachings online at € 1350 per participant

Find more information

12
May
13:30 - 17:30
CET
Find Dates And Register
GREEN BELT

Green Belt EN 2025

Language: English

Through our consulting business we know how to successfully implement Lean Six Sigma practically and how to avoid common pitfalls. Learn to work with tools most effectively. 

Benefit from:

  • Return on Investment through improvement projects > 1:8
  • Small groups with less than 13 participants to enable fruitful exchange and discussion
  • Large collection of Online Courses & Lean Six Sigma templates

Our offering in a nutshell:

  • 2 days e-learning through our online self-paced training modules (meet our fun trainer o’Peep, decide when to learn)
  • 8 days instructor-led training sessions (virtual classroom)
  • Cost per participant: € 4’590 (in case there is just one participant from your company), € 4’150 for 2 people. Reach out to us for more details.
  • 8-10h individual expert coachings online at € 1350 per participant

Find more information

16
June
13:30 - 17:30
CET
Find Dates And Register